Subtleties of the process of manufacturing an ultrasonic bath

The use of ultrasound has led to many discoveries. For example, recently ultrasound baths have become very common. They are used to clean various parts, mechanisms, and even jewelry. Today, you can not only buy them, but also make them yourself, if you know all the rules of installation.

An ultrasonic bath is a container in which you can clean various objects with ultrasonic waves. Despite the fact that this is a rather complicated mechanism, the design looks very simple. It consists of a tank, a special generator that is responsible for the conversion of energy and a transformer.

There are simpler models, and more complex ones that help to cope with the most difficult tasks. The capacity of the device varies from one to thirty liters. The design complements the emitter, which operates in the range of up to forty hertz. It is located at the very bottom of the tank, and is controlled electronically.

As the name implies, this device works due to ultrasonic waves. A liquid is poured into the bath which is filled with bubbles under the action of the generator. High pressure in the tank leads to the fact that all these bubbles burst. Due to this, the purification of things immersed in a container takes place. The process of cleaning with bubbles is called cavitation. Cleaning can take from several minutes to several hours.

It is not difficult to guess that an ultrasonic bath has many advantages:

• it is used to effectively combat corrosion;
• processing a contaminated item takes very little time;
• no physical effort is required to remove rust;
• With the help of ultrasound, you can clean objects without scratching them;
• in such baths they do not only rinse, but also polish the objects.

Ultrasonic bath is designed to clean various objects from pollution in hard to reach places. It may be some items in the washing machines, or, for example, precious jewelry. It is used in many areas of production.

• The medicine. This bath is very often used to sterilize surgical instruments. Applied in dentistry, and even in gynecology. Also clean some elements in optical devices that may be susceptible to corrosion. The safest way to clean them is considered to be an ultrasonic bath.

• Jewelry production. Small manufacturers often use a design made by hand. The service of purification of jewels that have lost their appearance is in great demand. So, a raid on silver or gold can be removed literally in twenty or thirty minutes. In this case, metal products will look like new.

• Office equipment. In printing houses, this option is used to clean the print heads. It is also used to remove dirt in printers and plotters. This allows a much longer service life.

• Car service. Car service workers often use this cleaning option to rinse various parts. The most common is the cleaning nozzles. This mechanism is a conventional valve, with it the fuel supply is dosed. Contamination from the nozzle is extremely difficult to remove, but an ultrasonic bath will do the task quickly without damaging the part.

• Telephones Even a phone that got into the water can be given a second life. To do this, the service centers use very small baths.Masters remove all parts for which contact with water can be dangerous, and lower the board directly into the bath.

• Industrial enterprises. Very often, ultrasonic cleaning used in engineering. It removes dirt from dimensional parts and tools. At such enterprises, baths are large, and cleaning can last several hours in a row.

Also, any metal product can not only be cleaned, but also saved from aging. It is enough to lower it for several minutes into the bath. At home, too, you can clean different household appliances and give them a second life. But not every person has such a bath, and not everyone wants to buy it. Therefore, many think about how to do it yourself.

Many craftsmen make such baths at home with their own hands. The creation scheme is quite simple, for the manufacture of a structure it is only necessary to be able to use a soldering iron. With its help, a special board is made, that is, the center of the entire instrument.

To assemble such a structure yourself, the following details will be needed.

1. Metal base. It can be any suitable container, such as a basin or pan. For home use enough capacity in one liter.
2. Ceramic vessel. This is the basis of the ultrasonic bath, it must be of high quality and without damage.
3. Pump. It is used to supply cleaning solution to an ultrasonic bath.
4. Transformer. A high-quality pulse transformer is used to constantly maintain the proper voltage level in the tank.
5. Magnets. It will take four to five magnets. You can use both old and new products. You can buy them in any store households. goods.
6. Coil with ferrite core.
7. A small piece of plastic pipe (about two centimeters). Through it there is a supply of fluid, which is used in the process of purification.
8. Glue. For fastenings special epoxy glue is used.

When all the parts are ready, you can start making a homemade ultrasonic bath.

• The first thing to do is to wind a coil on a plastic pipe so that the ferrite rod hangs loose. He does not need a strong fix. Then a magnet is attached to the end of the rod. The structure is called a radiator.
• Next, holes are made at the bottom of a small vessel made of porcelain or ceramics. They are necessary so that you can insert a pre-made emitter. Then this vessel should be fixed in a prepared container. After that, the pipes are attached, which both supply the liquid and also serve to drain it.

• For good charging you need a pulse generator. It can be taken from an already unusable TV, and an old computer will do.
• After the design is fully assembled, you need to do a test run. However, before this, it is necessary to check everything and inspect everything again.
• Be sure to check for fluid. After all, its absence can lead to the fact that the rod will be broken into pieces. You also need to remember that the objects inside the structure, you can not touch your hands in the process.

Before you clean the desired item, you need to familiarize yourself with the rules of operation of the device.

1. In a stainless steel tank, pour cleaning fluid. The choice of this liquid depends on what type of pollution you have to work with.
2. Put the item to be cleaned in the prepared solution. The liquid should cover it completely. It is very important that the container is not less than two-thirds full.
3. Connect the ultrasound design.
4. Check for bubbles or not. If yes, then the device is working.
5. The time spent in the bath varies from a few minutes to several hours. It depends on the degree of contamination.
6. At the end of the cleaning procedure you need to pull the item out of the bath.
7. Then disconnect the device from the network and be sure to drain the water.
8. The last stage is the drying of the ultrasonic bath.

Buying an ultrasonic bath, you need to decide how it will be used. After all, the volume of the container and, accordingly, the price of the structure depends on it. Very expensive models that are used to clean large items or parts may additionally have touch controls or advanced automation.

There are also constructions that have a timer. This allows you to control the cleaning time. But such models are needed by no means to all, and ordinary users usually have enough small baths without any additional modifications.

The first thing to do before using an ultrasonic bath is to carefully read the instructions. It is important to know that different solutions can be used to clean the object from contamination.. This can be either plain water or alcohol or even commercial solvents. It all depends on what needs to be cleaned. It may be a greasy surface or a rusty object.

Cleaning fluid for an ultrasonic bath can be prepared with your own hands. There are different types of solutions.

• Alcoholic. Most often used for cleaning chips. It prevents closures and copes with cases where cleaning with water is not possible. For the price it is one of the most affordable, and the result of use does not disappoint.
• Petrol. It is used extremely rarely, as it is highly explosive. When the emitter starts working, the device becomes very hot, gasoline vapors accumulate near it, this can lead to an explosion. This cleaner is used to treat contaminated automotive parts. But if it is possible to use other solutions, it is better to choose them. To do this, suitable and powder compositions, and mixtures of any detergents.
• Distilled water. This option is used for gentle handling of things. But if the product is too dirty, you can add chemicals to the water. For example, cleaning gold or silver objects, as well as any optics, you can add to the solution ten percent ammonia or ordinary window cleaner.

It is recommended to use special containers or baskets for immersing an object into a solution. This will give some protection to the capacity. You can not climb into the container with your hands when the bath is working. Rubber gloves are a must-have for safety.. You also do not need to turn on an empty device, that is, without a liquid. Bath may burn out.

Having studied all the subtleties of an ultrasonic bath device, it is safe to say that making it yourself is not so difficult.And then even at home, you can clean any contaminated item that requires it. And if you don’t manage to make the structure yourself, you can always order a finished product of high quality from the range offered by modern manufacturers.

About. How does an ultrasonic bath, see the following video.